Jul 12, 2011 01:18 am
Re: Ultimate solar fan
Yeah, the decision on material is a tough one.
The reason you're better off with a direct water connection rather than sand is because of contact surface area for conduction -- you want your earth tube to always be the temperature of the surrounding soil, not the air passing through it. Sand or other fill has air gaps that act as an insulator, so your tube could more likely adjust to the temperature of the air passing through it instead of the ground temperature. Water not only moves heat through conduction, but also convection. During the summer, hot air will pass through the tube, heating up the water around it, and the water will rise to the surface of the pond to be replaced with new, colder water around the tube.
I think that using water as the medium instead of soil will improve performance and reduce the length and depth required. This part will improve the economics of the project, though the earth-moving aspect will not. But since the pond will serve multiple roles -- solar reflector, passive evaporative cooler, landscaping, extra water storage, fire mitigation reservoir, etc -- in addition to intake air moderation, it is cost-effective overall and isn't too far removed from the cost of trenching alone.
But that does make choosing a water-proof material important. Not that it won't get wet inside from condensation anyway, but as long as a drainage path is designed in, that shouldn't be too bad. I wouldn't want water to be constantly seeping in though, as with a porous material.
A perfectly water-proof material does imply plastic or other oil-based material. I guess certain metals could work, but would most likely be prohibitively expensive, particularly for a perfect seal. I don't know what 4-6" copper, galvanized, or stainless would cost, but probably way too much. Copper does have anti-microbial properties, which would be a plus, but not enough to offset the cost. Dropping a few scraps of copper wire or pipe in the bottom of a pipe of another material might be enough to achieve the same effect anyway... as these scraps corrode from condensation, they'll leave a blue-green trail of copper ions as they flow toward the drain, inhibiting mold & bacteria in the wettest part of the tube.
With clay I would be worried about the long-term integrity being exposed to water, and also I'm not sure how to make water-tight seals with clay.
PVC seems like the easy way. I would use a thin-walled variety for best conduction, but the R-value of PVC isn't too high anyway. I am a bit concerned about off-gassing. I know that PVC does get used for air ducts under slabs, and has for a few decades, so perhaps the off-gassing concern isn't too big of a problem. That's most likely the path I will take, gluing the joints for a perfect air-tight seal (to keep both water and radon out).
I read about an earth tube system in India that used a 4" metal tube, about 150' long, and 9' deep buried in sand. It both cooled in summer and heated in winter the intake air by about 25 degrees Fahrenheit. But it accomplished almost all of the conditioning in only half the length, so really 75' would have been effective. I figure by using water as the medium, I can achieve similar results at about half again that length, or about 40', and only 5' depth with 4" PVC. Even if it didn't quite perform as well, even a 10-15 degree change would still be a huge success for a relatively low cost.