Accurately knowing the state of charge of your batteries and keeping them properly charged can extend their life, keep your system running properly, and save you money.
Please note that voltage is not the most accurate measure of state-of-charge. Voltage readings fluctuate based on various prevailing conditions at the time of measurement. Use change of voltage as an indicator of changing conditions or relative state-of-charge under similar conditions over time. For more accurate state-of-charge readings, a shunt based monitoring system is recommended.
Flooded Lead-Acid Batteries
Measuring the specific gravity (SG) of the battery electrolyte can provide the best measure of the battery’s state of charge (SOC). Measuring voltage is one way to estimate the state of charge of a battery; however voltage readings may vary depending upon whether the battery is being charged, discharged or is at rest (open cell). Whether the battery is under load at the time of the reading has little effect on the specific gravity of a tested cell. Additionally, specific gravity is good for measuring overall battery bank health. By measuring the SG of each cell, you can catch cell-to-cell or battery to battery differences that can result in untimely battery death.
Trojan Battery tips for Specific Gravity Testing (Flooded batteries only)
Source: Trojan Battery
Examples of SG Readings as compared with SOC (Source: Rolls Battery)
% Charged |
Specific Gravity |
100% |
1.255 – 1.275 |
75% |
1.215 – 1.235 |
50% |
1.180 – 1.200 |
25% |
1.155 - 1.165 |
0% |
1.110-1.130 |
Sealed Batteries
The state-of-charge of sealed batteries cannot be determined by looking at the specific gravity of the electrolyte, since the batteries are, well, sealed! SOC can be determined by measuring the voltage; this is most accurate when the battery has been removed from a load for at least 6 hours, preferably 24 hours. Otherwise voltage values can fluctuate based on whether the battery is being charged or discharged. Here is a chart from MK Battery showing different levels of charge for flooded lead-acid and sealed batteries – open circuit voltage.
Comparison of Battery State-of-Chart to Open Circuit Voltage for 12-Volt Batteries |
|||
% Charge |
FLA |
Gel |
AGM |
100 |
12.70-12.60 |
12.95-12.85 |
12.90-12.80 |
75 |
12.40 |
12.65 |
12.60 |
50 |
12.20 |
12.35 |
12.30 |
25 |
12.00 |
12.00 |
12.00 |
0 |
11.80 |
11.80 |
11.80 |
Note: Divide values in half for 6-Volt batteries. |
Source: MK Battery Manual
The time it takes to fully recharge a battery depends upon:
References:
Rolls Battery
MK Battery
Trojan Battery
Home Power #9 February/ March 1989