#283 -
Renewable Energy > Technical Discussion: Other > Re: PV powered circulator pump for AET solar hot water system undersized PV panel
Yes some of the older system's components did fail. I've seen fried controller boards, sensor wires, pumps etc. The control you mention that failed in the past is basically what you are purchasing now, the differential controller. Todays controllers are a lot better. And I've seen stuck check valves from system neglect. Proper maintenance will prevent that. There weren't too many system installers and service people back then, up until now, to do it, if you couldn't do it yourself.
Your original question was about power to the pump. The main reason I mentioned including a battery, along with a PV charge controller, (something like the Moriningstar, "Sunsaver" series), is to ensure that the pump has enough power to circulate the fluid. Especially on start up, when the system continually surges from rapidly cooling panels. The pump is drawing maximum power each time. Not having sufficient power could promote early wear and tear. As I mentioned, just use the wire coming from the positive load, off the charge controller to the pump, as the source of power you are switching with the differential controller.
Hopefully everything works out okay for you, just be careful with an open loop, especially in Northern NH. You could still use glycol as the agent going up to the panels. (I assume you have an external heat exchanger with a reservoir/drainback tank). It would help on freeze protection and cleaning of the lines and panels.